Quant Smart Maintenance

Quant Smart Maintenance is our way of combining employee knowledge, leading processes & methodologies, world-class safety stewardship and a tailored digital platform

Our concept

Long-term Maintenance Partnership

We take full responsibility for maximising the potential of all aspects of maintenance, from management to organization and execution of all site activities for corrective and preventive maintenance, as well as shut downs, upgrades and modifications. We take a holistic approach and commit to improving safety, productivity and energy efficiency while optimizing cost. Based on your needs, we will tailor the scope and business model. Where relevant, our responsibility goes beyond maintenance to include the operation of plant utilities, for example heat and power generation.

Estimate your potential

Smart Maintenance

Quant Smart Maintenance is our way of combining employee knowledge, leading processes & methodologies, world-class safety stewardship and a tailored digital platform to deliver:

Quant Operating Model

Value Creation Journey

Always at the Client’s side

Immediate step-change and long-term improvements

100-day-plan

• Safety hazards assessed, safety processes in place

• Maintenance strategy agreed and expectations communicated

• Maintenance basics ensured (preventive maintenance, planning and work management)

• Key tools implemented and reliability work started

Step-change

• Systematic safety preventive actions part of culture

• Cost under control and KPIs systematically measured – first results of optimization

• Increased reliability – Failures predicted, losses visualized and root cause analyzed

• Employee sharing information and learning with the Quant community

Tangible Business Impact 

• Noticeable safety culture change toward proactivity and care of self and others

• Increased uptime – Systematic preventive/predictive maintenance

• Benchmarking against best practice

• Continuous improvements yielding tangible results

Immediate step-change and long-term improvements

100-day-plan

Safety hazards assessed, safety processes in place

Maintenance strategy agreed and expectations communicated

Maintenance basics ensured (preventive maintenance, planning and work management)

Key tools implemented and reliability work started

Step-change

Systematic safety preventive actions part of culture

Cost under control and KPIs systematically measured – first results of optimization

Increased reliability – Failures predicted, losses visualized and root causes analyzed

Employee Sharing information and learning with the Quant community

Tangible Business Impact

Noticeable safety culture change toward proactivity and care of self and others

Increased uptime – Systematic preventive/predictive maintenance

Benchmarking against best practice

Continuous improvements yielding tangible results

Our digital toolbox

Quant’s digital platform is built around the following modules to support our core processes

Boost Safety & Sustainability: quantShield

– Empowers the Safety Culture

– Gives instant access/information around safety hazards

– Simplifies continuous improvement and knowledge sharing

– Increased transparency and performance management

Efficiently manage Your maintenance activities with quantWorx

– Improved operational efficiency

– Decreased administration activities

– Extended interface towards Operations

– Improved data management quality

– Convergence of information on a single support

– Transparency increased

– Opportunity to detect and highlight potentialities and new opportunities

Customer tailored site dashboard: quantNumbers

– In-depth analysis of operational and business data

– Can be delivered to customers own Business Intelligence system or viewed through Quants selected software

– Complete KPIs management

Increase Your Overall Equipment Efficiency: quantEffect

– Cloud based online OEE measurement

– Scalable: from a single machine up to multi-site production

– Supports all industries (e.g. Discrete Manufacturing, Process Industry, Food & Beverage etc.)

– All OEE elements are covered (Availability, Performance, Quality)

– Flexible for potential development requests

– Mobile platform (native iOs, Android)

– Easy and quick installation

Support

Do the right maintenance at the right time: quantPredict

Modular system to maximize equipment uptime, by predicting equipment deterioration. Including:

– Advanced Vibration monitoring

– IoT platform

– Alarm limits for various process parameters

– Automatic notifications are created in computerized maintenance systems

– Automatic e-mail notification for users

– Anomaly detection in production process parameters

By using quantPredict, maintenance activities can be performed based on actual machine condition and actual running time, which helps both reliability improvement and cost optimization

Need assistance with planning and scheduling your preventative maintenance program?

Quant’s Reliability Services has the people, experience and a database of preventative maintenance (PM) procedures to develop the program that is right for your equipment.

QRS is a cost-effective approach to development and implementation of a PM program for companies where maintenance resources are limited.

Click here to know more about Quant Reliability Services