We partner with our customers for success

Our references span over 400 facilities from around the world, where we have changed the role of maintenance from a cost burden to a value generator, improving business as well as people and company culture.

Discrete Manufacturing

Better plant availability with lower maintenance costs

Challenge

Client is a manufacturer of capacitors, circuit breakers and components

– Client was in need to improve plant availability and reduce maintenance costs, with the need of improve its preventive maintenance

Solution

– Contract type: Total Maintenance Outsourcing

– Change in maintenance mindset – high focus on preventive maintenance and availability improvement

– Well-trained and motivated maintenance crew, with increasing safety awareness

– Tailored project services based on specific customer requests in process engineering, machine layout changes and modifications, and production support

Results

–  Reduced relational maintenance cost by almost 10%

Increased preventive/corrective maintenance ratio from 13.5% to 35.5%

– Transformed waste management from cost center to profit generator

– Doubled number of near misses, showing an improved safety consciousness

– Increased employee satisfaction (eNPS) to 77%

– Increased Customer Satisfaction Index (cNPS) to 90.4%

Manufacturing lowres

Our offering

Estimate Your potential

Contact us

Minerals & Mining

Continuously increasing production and cost efficiency while improving reliability

Challenge

Client is one of the world’s largest producer of nickel and palladium and a leading producer of platinum and copper.

Client needed to reduce costs and improve machines reliability

Solution

– Since 1999 Quant has full responsibility for the site’s maintenance operations where focus lies on cost effectiveness and reliability improvement to ensure flawless functioning of mills, furnaces, autoclaves, briquetting and other critical equipment

– Contract type: Total Maintenance Outsourcing

– Access to Quant’s network of professional and skilled resources

– Possibility to purchase both equipment and maintenance services from the same supplier, allowing for synergies

– Effective usage of CMMS and data to improve production and maintenance productivity

Results

Significant reduction of incidents during agreement term

–  Lost production due to maintenance decreased by 25% between 2012-2017

– Technical availability of production has been over the target level from 2012 and OEE has improved with 20% between 2012-2017

5th renewal of the contract since 1999

Our offering

Estimate Your potential

Contact us

Pulp & Paper

Use of Quant tools to reach the full potential of maintenance

Challenge

Client is a manufacturer of cardboard from recycled fibers for food, confectionery, pharmaceutical, non-food packaging and graphical applications. The mill has about 200 workers. Production capacity of the mill: 170.000 ton per year

– Customer target: value creation of 12,2 M€ in 5 years (5,4M€ of Costs Effectiveness and 6,8M€ of Performance Improvement OEE)

Solution

– Contract type: Total Maintenance Outsourcing

– Contract scope includes all maintenance activities spanning from management and organization to corrective, predictive and preventive maintenance

– Solution based on increased productivity by reducing equipment downtime, improving performance and prolonging asset lifetime

– Optimization of management of sub-contracting agreements and improvement of warehouse management and purchasing process

– Introduction of CMMS (INFOR – quantWorx) and site dashboard quantNumbers as reporting tool

– Installation of quantEffect to measure and monitor OEE in real-time in the carton mill (6 lines/machines running)

Results

-Mill production record achieved, boosted by the  increased technical availability

OEE increase from 80.9% to 85.3%

– OEE monitoring system (quantEffect) installed

– Total Maintenance cost reduction

– Reduction of failures applying failure analysis techniques and preventive maintenance plans

Our offering

Estimate Your potential

Contact us

Oil & Gas

Quant is awarded a maintenance contract due to superior safety know-how and immediately delivers 12% reduction in production downtime

Challenge

Client is a multinational oil and gas company

– Main products: Lube Oil & Grease

– Production capacity: 14 million liters per month (lube oil) and 450 ton per month (greases)

Solution

– Contract type: Total Maintenance Outsourcing signed in 2015 after maintenance and safety activities on site since February 1996

– Contract scope includes all maintenance activities spanning from management and organization to corrective, predictive and preventive maintenance

– Solution based on increased productivity by reducing equipment downtime, improving performance and prolonging asset lifetime

– Introduction of CMMS (SGServ)

Results

– Quant high reputation lead Client to take its near 20-year solid partnership to the next level, in the form of a Total Maintenance Outsourcing contract, signed in 2015

–  12% reduction in production downtime

Availability at 96% since 2010

Zero recordable accidents (+19 years)

Our offering

Estimate Your potential

Contact us

Food & Beverage

Increase of OEE and Availability

Challenge

Client is an important actor in the Southern European F&B sector, leader in the world of bakery and pastries.

– Client was facing too high maintenance costs and also low Overall Equipment Effectiveness

Solution

– Contract type: Total Maintenance Outsourcing

– Contract scope includes all maintenance activities spanning from management and organization to corrective, predictive and preventive maintenance

– Solution based on increased productivity by reducing equipment downtime, improving performance and prolonging asset lifetime

– Optimization of management of sub-contracting agreements and improvement of warehouse management and purchasing process

– Reduction of failures applying failure analysis techniques and preventive maintenance plans

– Introduction of CMMS (INFOR – quantWorx) and site dashboard quantNumbers as reporting tool

Results

– Increase of OEE of 3%  (from 68,4% before Quant to 71% in 2017)

  Increase of availability of 17% (from 76,9% before Quant to 93% in 2017)

– 2018 results:

OEE 81%

Availability 92%

Performance 88%

Our offering

Estimate Your potential

Contact us