Better plant availability with optimized costs

Challenge

Our customer, a manufacturer of capacitors, circuit breakers and components, was in need to improve plant availability and reduce maintenance costs, with the need of improve its preventive maintenance.

Our solution

  • – Contract type: Total Maintenance Outsourcing
  • – Change in maintenance mindset – high focus on preventive maintenance and availability improvement
  • – Well-trained and motivated maintenance crew, with increasing safety awareness
  • – Tailored project services based on specific customer requests in process engineering, machine layout changes and modifications, and production support

Results achieved

  • –  Reduced relational maintenance cost by almost 10%
  • – Increased preventive/corrective maintenance ratio from 13.5% to 35.5%
  • – Transformed waste management from cost center to profit generator
  • – Doubled number of reported near misses, showing an improved safety consciousness
  • – Increased employee satisfaction (eNPS) to 77%
  • – Increased Customer Satisfaction Index (cNPS) to 90.4%

Curious about what
we can do for you?

With our wide network and solid experience, we can support customers in a wide range of industries and locations.