Better plant maintenance availability with optimized costs
Challenge
Our customer, a manufacturer of capacitors, circuit breakers and components, was in need to improve plant availability and reduce maintenance costs, with the need of improve its preventive maintenance.
Our solution
- – Contract type: Total Maintenance Outsourcing
- – Change in maintenance mindset – high focus on preventive maintenance and availability improvement
- – Well-trained and motivated maintenance crew, with increasing safety awareness
- – Tailored project services based on specific customer requests in process engineering, machine layout changes and modifications, and production support
Results achieved
- – Reduced relational maintenance cost by almost 10%
- – Increased preventive/corrective maintenance ratio from 13.5% to 35.5%
- – Transformed waste management from cost center to profit generator
- – Doubled number of reported near misses, showing an improved safety consciousness
- – Increased employee satisfaction (eNPS) to 77%
- – Increased Customer Satisfaction Index (cNPS) to 90.4%
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With our wide network and solid experience, we can support customers in a wide range of industries and locations.
